Pipe Extrusion Lines

After years of R&D, our company has launched the brand-new one-for-two electrical conduit production line, which enjoys popularity among the overwhelming majority of our customers. The production line features chip-free cutting technology and energy conservation and eco-friendliness; one vacuum pump serves to produce two conduits which are controlled independently; spherical mold by independent research and development effort is characterized by simple and flexible operation. Thus, it allows you to truly appreciate the two-conduit benefits.

Extrusion Output	Pipe Dia.	Vacuum Setting Tank Length (m)	Traction Speed (m/min)	Driving Motor Power (kw)
100-150	16-32	4	0-15	15

One-for-Two Electrical Conduit Production Line

Comparison of Main Parameters between Traditional One-for-Two Pipe Production Line and HIKON One-for-Four Pipe Production Line


1. Production capacity: With guaranteed product quality, one-for-two pipe production line has the daily output of 3 tons, while HIKON one-for-four pipe production line has the daily output of 5-7 tons, which isl times of the traditional one.

2. Power loss: the traditional one-for-two pipe production line's power consumption is about 200 KwH, while HIKON's power consumption is about 90 KwH.

3. Water and gas consumption: HIKON: the optimized vacuum cooling system and cutting and feeding air channel greatly reduce the water consumption by more than 75%.

4. Occupancy area: thanks to HIKON integration design, HIKON one-for-four pipe production line saves the space by one-fold than the traditional one-for-two pipe production line.

5. Human resources: two production lines need two operators on average respectively, and in other words, HIKON saves half of operators than the traditional one-for-two pipe production line.

6. Noise pollution: the traditional one causes harsh sound when cutting, while HIKON causes almost no noise because of adopting chip-free cutting technology.

7. Dust pollution: the traditional one causes serious saw dust pollution and material waste due to the cutting blade, while HIKON causes almost no dust contamination for its chip-free cutting technology.

The Large Caliber UPVC Pipe Production Line designed and made by our company is used to produce all kinds of large caliber pipe for water supply, drainage etc.. The maximum pipe range of this production line is 630mm and the extruding unit adopts SJZ series conical double screw extruder. Tractors varies from three claws, four claws, six claws, eight claws etc.. And the cutting machine is automatic planet cutting. Our company can accordingly provide a variety of molds which satisfy the requirements of producing products of different specifications.

 

Model	Max. Pipe range (mm)	Output (KG/H)	Total power (Kw)	Sizing	Ways of cutting	Speed m/min	Cooling water volume (m3/h)	Condensed air pressure (MPa)
HK 400	400	450	200	Vacuum Sizing	Planet cutting	0.18-3	9	0.6
HK 630	630	700	230	Vacuum Sizing	Planet cutting	0.12-1.5	12	0.6

 

Specification

Model	Pipe Dia (mm)	Extrusion Capacity (kg/h)	Traction Speed (m/min)	Power (KW)	Requirements
HK-65	20-63	110	0.4-20	45	40x2.5x2
HK-75	75-160	280	0.4-6	75	50x2.5x2

The production line is the brand-new product independently developed by our company after the introduction and absorption of foreign advanced technology, and its screw and nose section are specifically designed in accordance with PP-R properties. Control electrical appliances are adopted with variable frequency speed control technology and their main electrical components are imported brand-name products; the whole production line features high output, stable quality, less errors, etc. which is the leading equipment in today's plastic machinery equipment industry.

High speed PE-RT Pipe Production Line

 

Model	Pipe Dia (mm)	Speed (m/min)	Power (KW)	Power consumption	Requirements
HK-65/30	16/20/32	10-15	10-15	30	40x2.5x2
HK-65/33	16/20/32	10-15	10-15	40	40x2.5x2
HK-75/33	16/20/32	20-25	20-25	50	50x2.5x2

High-speed extruder is equipped with optimally designed barrier-type screw and slotted barrel, thus ensuring uniform and efficient melt extrusion. 

Improved blue die overcomes the breakdown during the melt extrusion process, thus ensuring the pipe's smooth surface finish. 

Disk vacuum sizing sleeve is to reduce friction coefficient for high-speed production; spray water ring prevents pipes from sticking the sizing sleeve. 

Vacuum Calibration Tank is equipped with our self-owned IPR foolproof drainage system, in which the liquid level or float switch or solenoid valve is not needed and it can keep the balance of input and output of water, thus effectively reducing water quality problems caused by pipeline failure . 

High-speed flat-belt traction machine is equipped with the imported frequency converter and is characterized by high-speed stable and reliable traction, thus revolutionizing the way of traditional rubber block tractor featuring high-speed shaking and slip.

• High-speed extruder is equipped with optimally designed barrier-type screw and slotted barrel, thus ensuring uniform and efficient melt extrusion.
• Improved blue die overcomes the breakdown during the melt extrusion process, thus ensuring the pipe's smooth surface finish.
• Disk vacuum sizing sleeve is to reduce friction coefficient for high-speed production; spray water ring prevents pipes from sticking the sizing sleeve.
• Vacuum Calibration Tank is equipped with our self-owned IPR foolproof drainage system, in which the liquid level or float switch or solenoid valve is not needed and it can keep the balance of input and output of water, thus effectively reducing water quality problems caused by pipeline failure .
• High-speed flat-belt traction machine is equipped with the imported frequency converter and is characterized by high-speed stable and reliable traction, thus revolutionizing the way of traditional rubber block tractor featuring high-speed shaking and slip.

 

Rotary Tractor is a must equipment for producing internal spiral muffler pipes and usually applicable for pipes over 50 mm in diameter. It is equipped with imported frequency converter for speed control. Rotary Tractor has replaced the previous rotatory tractors, not only solving problems such uneven pipe wall thickness, unstable product quality and high rejection rate, but enhancing ring stiffness of rotational molding pipes. Therefore, it is the choicest for producing spiral pipes.

 

Computer numerical controlled traction cutting machine

Traction cutting machine is a novel and innovative high-performance product of the company. The integrated design of production lines features higher centrality degree, more integration, compacter structure and smoother operation, the imported wear-resistant belt ensures longer service life of the tractor, and the use of the encoder enables more accuracy of the adjustable length cutting. Self-developed chip-free cutting machine (patent product) guarantees smooth cross-section products without burrs and completely solves the pollution caused by plastic debris; the control system is equipped with SIEMENS PLC computer control and Siemens LCD Screen with adjustable operating parameters that can be displayed on all monitors, such as cutting time and product length, etc..

In the production of PVC products, batch feeding is extremely complicated yet important foi it is directly related to product quality. Based on the situation, the company's technical staff has developed the high-precision PVC automatic batch feeding system after long-term practice and research and development.

Changing the conventional manual batch feeding, it can realize automatic batch feeding with advanced technology, thus saving manpower and improving the production efficiency and batching accuracy. It fills the gap in PVC industry and serves a testament to TOGNDA's excellent R & D capabilities.

It is characterized by compact structure, small occupancy area, large capacity, low failure rate, fast batch feeding, high confidentiality, high automation, high batching precision and so on.