Plastic Waste Recyling Plant

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Technical Specification

MODEL	HIKON RPTS 65	HIKON RPTS 75	HIKON RPTS 85	HIKON RPTS 100	HIKON RPTS 120	HIKON RPTS 130	HIKON RPTS 150	HIKON RPTS 170
SCREW DIA	65	75	85	100	120	130	150	170
OUTPUT KG/HR	75-100	125-150	150-190	200-250	250-300	300-500	500-600	800-1000
PELLETIZING SYSTEM	DFC/STRAND PELLETIZER	DFC/STRAND PELLETIZER	DFC/STRAND PELLETIZER	DFC/STRAND PELLETIZER	DFC/STRAND PELLETIZER	DFC/STRAND PELLETIZER	DFC/STRAND PELLETIZER	DFC/STRAND PELLETIZER

1. Plastic waste Recycling Extruder Effective Series

Vented Recycling Plant

Hikon Vented Technology

Vented or two-stage screws are applied when volatiles must be removed in order to make a satisfactory product.

How does a vented screw function? First, it reduces the melt pressure to atmospheric, so there is no tendency for the polymer to be pumped out the vent opening. That is accomplished by increasing the channel volume so that the output of the extruder only partially fills the flights under the vent.

A vented or two-stage screw is essentially two screws on the same shaft. The first works as a conventional screw by feeding, melting, and conveying the polymer forward. The second screw does the same, except it is melt-fed by the first screw. The first screw operates with no head pressure, while the second has to overcome any head pressure from the die and other downstream components. In order to keep the vent section of the screw from filling and developing vent flow, the second screw must have more output capacity than the first screw.

Proper venting with no leakage or vent flow does not depend solely on the design of the screw. The barrel vent opening has to be fitted with a contoured plug called a diverter. The diverter deflects polymer away from the opening or else it will quickly become filled with melt. Its design is more of an art than a science but there are many variations that work, all using the same principles.

Design of the vent section of the screw can be optimized for removing volatiles in applications such as devolatilizing printed films and resins that are highly hygroscopic. Another approach is to make a three-stage screw with two vent sections, thereby doubling the devolatilizing area. Also, vacuum pumps can be applied to the vent to remove residual volatiles with low vapor pressure.

HIKON PLASTIC REPROCESSING / RECYCLE MACHINE EFFECTIVE SERIES

Model	Hikon RPTS 90	Hikon RPTS 100	Hikon RPTS 110	Hikon RPTS 120	Hikon RPTS 130	Hikon RPTS 150
Screw Dia (mm)	90	100	110	120	130	150
Screw Barrel Design	Vented (30:1)	Vented (30:1)	Vented (30:1)	Vented (30:1)	Vented (30:1)	Vented (30:1)
Output (kg/hr)	100-150	150-175	175-200	200-250	300-350	450-500
Main Drive (KW)	18	22	30	45	55	75
Connected Load (KW)	40	50	61	92	122	174
Space Required	30'x7'x10'	34'x7'x10	35'x7'x10'	36'x7'x10	37''x8'x12'	40'x8'x13'

Sailent Features :-

Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
With High output with the lowest electrical consumption.
Output range from 100 kg/hr to 1000 kg/hr.
For PP/PE/PS/ABS/PC/NYLON/DERLYN etc.
With optional PLC control for extreme performance.
With VFD control for alteration of motor speed.
With Cold Screw protection.
With Hopper force feeder.
Magnetic detecter with conveyer.
Water cooled and air cooled die face cutter optional
With Air Knife.
With Hydraulic Screen changer

2. PLASTIC RECYCLING / REPROCESSING PLANT DOUBLE STAGE SERIES

HIKON MOTHER BABY / DOUBLE STAGE / PLASTIC RECYCLING / REPROCESSING PLANT DOUBLE STAGE SERIES

Model	Hikon DS 90/90	Hikon DS 100/90	Hikon DS 120/110	Hikon DS 130/120	Hikon DS 150/140
Screw Dia (mm)	90/90	100/90	120/110	130/120	150/140
Output (kg/hr)	100-125	150-175	200-250	300-350	450-500
Main Drive (KW)	18/7.5	22/7.5	45/15	55/22	75/22
Connected Load (KW)	60	74	127	176	244
Space Required	36’x7’x12’	38’x7’x11’	41’x8’x13’	44’x8’x14’	50’x10’x16’

Sailent Features :-

Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
With High output with the lowest electrical consumption.
Output range from 100 kg/hr to 1000 kg/hr.
For PP/PE/PS/ABS/PC/NYLON/DERLYN etc.
Double filteration with hydraulic screen changer
With optional PLC control for extreme performance.
With VFD control for alteration of motor speed.
With Cold Screw protection.
With Hopper force feeder.
Magnetic detecter with conveyer.
Water cooled and air cooled die face cutter optional
With Air Knife.

3.Plastic Rec ycling /Reprocessing Plant COMPACTOR SERIES

Hikon Plastic Rec ycling /Reprocessing Plant COMPACTOR SERIES

Model	Hikon C 100	Hikon C 120	Hikon C 150
Screw Dia (mm)	100	120	150
Output (kg/hr)	150-175	200-250	450-500
Main Drive (KW)	37	55	88
Connected Load (KW)	111	181	343
Space Required	25’x15’x10’	30’x15’x12’	35’x17’x14’

Sailent Features :-

Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
With High output with the lowest electrical consumption.
Output range from 100 kg/hr to 1000 kg/hr.
For PP/PE/PS/ABS/PC/NYLON/DERLYN etc.
With compactor direct on extruder for automatic feeding of plastic film waste for higher output and less electrical consumption and less man power requirements.
With optional PLC control for extreme performance.
With VFD control for alteration of motor speed.
With Cold Screw protection.
With Hopper force feeder.
Magnetic detecter with conveyer.
Water cooled and air cooled die face cutter optional
With Air Knife.

4. Plastic Recycling / Reprocessing Plant ACE SERIES for extreme higher output

HIKON Plastic Rec ycling / Reprocessing Plant ACE SERIES
Model	Hikon ACE 90	Hikon ACE 100	Hikon ACE 120	Hikon ACE 130	Hikon ACE 150
Screw Dia (mm)	90	100	120	130	150
Screw Barrel Design	Vented 33:1/ 35:1	Vented 33:1/ 35:1	Vented 33:1/ 35:1	Vented 33:1/ 35:1	Vented 33:1/ 35:1
Output (kg/hr)	150-200	200-250	300-350	400-500	500-650
Main Drive (KW)	30	45	55	75	90
Connected Load (KW)	57	80	116	155	207
Space Required	32’x7’x10’	34’x7’x10’	37’x7’x12’	40’x8’x12’	45’x8’x13’

Sailent Features :-

Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
With High output with the lowest electrical consumption.
Output range from 100 kg/hr to 1000 kg/hr.
For PP/PE/PS/ABS/PC/NYLON/DERLYN etc.
With optional PLC control for extreme performance.
With VFD control for alteration of motor speed.
With Cold Screw protection.
With Hopper force feeder.
Magnetic detecter with conveyer.
Water cooled and air cooled die face cutter optional
With Air Knife.

5. HIKON DIE FACE CUTTER PELLETIZER TYPE FOR PE / PP / PS / PC

HIKON DIE FACE CUTTER PELLETIZER TYPE FOR PE / PP / PS / PC

x Plastic Waste Recyling Plant