Well-known Plastic Recycling Plant Manufacturer in India, Hikon India’s Plastic Recycling Plant in India, offers a comprehensive solution for converting plastic scrap into reusable raw materials. This Plastic Recycling Plant in India usually includes shredding, washing, drying and extrusion systems integrated especially for smooth workflow and better productivity.
The system operates optimally because it processes all plastic waste streams while achieving complete cleaning and recycling performance. The Plastic Recycling Plant in India, which Hikon developed, operates through its durable design, which supports continuous operation to help industries decrease their usage of new plastic material.
India’s Fight Against Plastic Pollution: Recycle Your Plastic Waste with this New Machine
Plastic pollution has become a hot topic in India. The country’s manufacturing and disposal of plastic waste have increased in recent years. Fortunately, a new Plastic Recycling Machine India has been introduced to help reduce plastic pollution. This technology has made our lives simpler that helped us to recycle plastic waste by transforming it into usable materials.
This blog article will examine how this Plastic Recycling Machine in India has helped the nation fight against plastic pollution and how you can recycle your plastic garbage using it.
Hikon is the largest Plastic Granulator Machine Manufacturer India for plastic waste. Millions of tonnes of plastic are generated every day, mainly in India. Plastic waste has become an insidious menace to the environment and human health. Our waterways are getting polluted, landfills are overflowing, and flora and fauna are harmed by plastic waste. The Central Pollution Control Board of India has tagged the issue as a ‘major environmental threat’ owing to the severity of the problem.
Waste Plastic Washing Plant in India is aimed at reducing the amount of plastic waste in India while also helping in reassuring the environmental harm caused by plastic pollution. By using this Waste Plastic Washing Plant in India, the nation could reduce its dependency on plastic waste and upliftment towards a more sustainable future.
How the Plastic Granulator Machine India Works?
The Plastic Recycling Double Stage Recycling in India is an innovative method that aids in reducing plastic waste and improving material recycling rates. This machine breaks down plastic garbage from numerous sources, including domestic and industrial waste, into little bits. The plastic is then separated into several classes by the device based on quality and kind.
To begin, shred the plastic into little pieces. This shredding machine is a specialized instrument for shredding polymers into smaller bits. After the details have been sliced, they are separated by plastic grade so that higher-quality plastic may be recycled more readily. This Plastic Scrap Granulator have a large selection of machinery available, including the Plastic Waste Automated Washing Plant in India and the Plastic Waste Automatic Washing Drying Plant in India. These devices are also good for the environment.
The fragments will next be ground into a powder. This is accomplished using a Plastic Scrap Grinder in India, designed to grind plastics into tiny powder. After the powder is formed, it is transferred to a separator, which helps to separate the plastic into its various grades. The separated components are then sent into another machine, which melts them down and turns them into pellets.
Finally, the pellets are ready for manufacturing new items such as packaging materials and plastic bottles. This innovative machine has contributed to reducing the quantity of plastic trash in landfills and making it easier for businesses and people to recycle their plastic garbage.
The Benefits of Using this Machine
Using a Plastic Recycling Double Stage Recycling in India substantially assists the environment and society. It reduces the amount of plastic rubbish that ends up in landfills or contaminates our seas, promotes and reduces carbon emissions, and develops ecologically valuable items. Using a Plastic Waste Recycling Machine in India has several advantages. One is that it reduces the quantity of plastic discharged into the environment.
With the Plastic Waste Automatic Washing Plant in India to recycle plastic rubbish, India can create jobs. Because specialised labour is required to change discarded plastic into new things, opportunities for people motivated to learn and expand their expertise in this industry abound. Recycling items requires less energy than creating new products from scratch can also help minimise energy use.
Finally, we can develop more sustainable products by partnering with several businesses, including Plastic Granulator Machine Manufacturer India, that use recycled materials to make their products, which is far better for the environment than discarding plastics.
You can contact us to get such a machine since we are one of the leading Plastic Granulator Machine Manufacturer India. This means that these items will last longer and use fewer resources to manufacture, lowering our carbon footprint and helping to safeguard the environment for future generations.
MODEL
HIKON DS 65
HIKON DS 75
HIKON DS 85
HIKON DS 100
HIKON DS 120
HIKON DS 130
HIKON DS 150
HIKON DS 170
OUTPUT KG/HR
75-100
125-150
150-190
200-250
250-300
300-500
500-600
800-1000
PELLETIZING SYSTEM
DFC/STRAND PELLETIZER
DFC/STRAND PELLETIZER
DFC/STRAND PELLETIZER
DFC/STRAND PELLETIZER
DFC/STRAND PELLETIZER
DFC/STRAND PELLETIZER
DFC/STRAND PELLETIZER
DIE FACE CUTTER
1. Plastic waste Recycling Extruder Effective Series
Vented Recycling Plant
Hikon Vented Technology
Vented or two-stage screws are applied when volatiles must be removed in order to make a satisfactory product.
How does a vented screw function? First, it reduces the melt pressure to atmospheric, so there is no tendency for the polymer to be pumped out the vent opening. That is accomplished by increasing the channel volume so that the output of the extruder only partially fills the flights under the vent.
A vented or two-stage screw is essentially two screws on the same shaft. The first works as a conventional screw by feeding, melting, and conveying the polymer forward. The second screw does the same, except it is melt-fed by the first screw. The first screw operates with no head pressure, while the second has to overcome any head pressure from the die and other downstream components. In order to keep the vent section of the screw from filling and developing vent flow, the second screw must have more output capacity than the first screw.
Proper venting with no leakage or vent flow does not depend solely on the design of the screw. The barrel vent opening has to be fitted with a contoured plug called a diverter. The diverter deflects polymer away from the opening or else it will quickly become filled with melt. Its design is more of an art than a science but there are many variations that work, all using the same principles.
Design of the vent section of the screw can be optimized for removing volatiles in applications such as devolatilizing printed films and resins that are highly hygroscopic. Another approach is to make a three-stage screw with two vent sections, thereby doubling the devolatilizing area. Also, vacuum pumps can be applied to the vent to remove residual volatiles with low vapor pressure.
HIKON PLASTIC REPROCESSING / RECYCLE MACHINE EFFECTIVE SERIES
Model
Hikon RPTS 90
Hikon RPTS 100
Hikon RPTS 110
Hikon RPTS 120
Hikon RPTS 130
Hikon RPTS 150
Screw Dia (mm)
90
100
110
120
130
150
Screw Barrel Design
Vented (30:1)
Vented (30:1)
Vented (30:1)
Vented (30:1)
Vented (30:1)
Vented (30:1)
Output (kg/hr)
100–150
150–175
175–200
200–250
300–350
450–500
Main Drive (KW)
18
22
30
45
55
75
Connected Load (KW)
40
50
61
92
122
174
Space Required
30×7×10'
34×7×10'
35×7×10'
36×7×10'
37×8×12'
40×8×13'
Salient Features :-
Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
With high output with the lowest electrical consumption.
Output range from 100 kg/hr to 1000 kg/hr.
For PP / PE / PS / ABS / PC / NYLON / DERLYN etc.
With optional PLC control for extreme performance.
With VFD control for alteration of motor speed.
With cold screw protection.
With hopper force feeder.
Magnetic detector with conveyor.
Water cooled and air cooled die face cutter optional.
With air knife.
With hydraulic screen changer.
2. PLASTIC RECYCLING / REPROCESSING PLANT DOUBLE STAGE SERIES
Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
With high output with the lowest electrical consumption.
Output range from 100 kg/hr to 1000 kg/hr.
For PP/PE/PS/ABS/PC/NYLON/DERLYN etc.
Double filteration with hydraulic screen changer
With optional PLC control for extreme performance.
With VFD control for alteration of motor speed.
With Cold Screw protection.
With Hopper force feeder.
Magnetic detecter with conveyer.
Water cooled and air cooled die face cutter optional
With Air Knife.
3.Plastic Rec ycling /Reprocessing Plant COMPACTOR SERIES
Hikon Plastic Rec ycling /Reprocessing Plant COMPACTOR SERIES
Model
Hikon C 100
Hikon C 120
Hikon C 150
Screw Dia (mm)
100
120
150
Output (kg/hr)
150-175
200-250
450-500
Main Drive (KW)
37
55
88
Connected Load (KW)
111
181
343
Space Required
25’x15’x10’
30’x15’x12’
35’x17’x14’
Sailent Features :-
Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
With High output with the lowest electrical consumption.
Output range from 100 kg/hr to 1000 kg/hr.
For PP/PE/PS/ABS/PC/NYLON/DERLYN etc.
With compactor direct on extruder for automatic feeding of plastic film waste for higher output and less electrical consumption and less man power requirements.
With optional PLC control for extreme performance.
With VFD control for alteration of motor speed.
With Cold Screw protection.
With Hopper force feeder.
Magnetic detecter with conveyer.
Water cooled and air cooled die face cutter optional
With Air Knife.
4.Plastic Recycling / Reprocessing Plant ACE SERIES for extreme higher output
Model
Hikon ACE 90
Hikon ACE 100
Hikon ACE 120
Hikon ACE 130
Hikon ACE 150
Screw Dia (mm)
90
100
120
130
150
Screw Barrel Design
Vented 33:1/ 35:1
Vented 33:1/ 35:1
Vented 33:1/ 35:1
Vented 33:1/ 35:1
Vented 33:1/ 35:1
Output (kg/hr)
150-200
200-250
300-350
400-500
500-650
Main Drive (KW)
30
45
55
75
90
Connected Load (KW)
57
80
116
155
207
Space Required
32’x7’x10’
34’x7’x10’
37’x7’x12’
40’x8’x12’
45’x8’x13’
Sailent Features :-
Accurate Hikon own manufactured Vented Technology screw and barrel for moisture removal.
With High output with the lowest electrical consumption.
Output range from 100 kg/hr to 1000 kg/hr.
For PP/PE/PS/ABS/PC/NYLON/DERLYN etc.
With optional PLC control for extreme performance.
With VFD control for alteration of motor speed.
With Cold Screw protection.
With Hopper force feeder.
Magnetic detecter with conveyer.
Water cooled and air cooled die face cutter optional
With Air Knife.
5. HIKON DIE FACE CUTTER PELLETIZER TYPE FOR PE / PP / PS / PC
HIKON DIE FACE CUTTER PELLETIZER TYPE FOR PE / PP / PS / PC
Frequently Asked Questions
Most of the material in a local yard is contaminated with moisture, ink, or leftover labels. A single-stage extruder often fails here because it cannot vent out all the trapped gases fast enough. Plastic Recycling Double Stage Recycling in India acts as a two-step process.
The first stage melts and "degasses" the trash, while the second stage refines the melt into a dense, high-quality granule. Without that second stage, the pellets end up with air bubbles: "honeycombing", which drops the market value by 15% immediately.
A Plastic Granulator Machine India is a high-impact machine. If thin plates are used instead of reinforced steel for its frame, it will start vibrating in a month. Vibrating kills bearings and knocks blades out of alignment.
A Plastic Granulator Machine India requires a heavy-duty flywheel to cut thick lumps with its own momentum. If blades are made of soft steel, they will dull in a matter of days and "tear" instead of "cutting." High carbon-high chrome (HCHC) blades are necessary to maintain low dust levels and consistent output.
Surging is where the machine spits out material in pulses, is usually caused by wet flakes. Feeding damp material into a hot barrel creates steam pockets that mess with the internal pressure.
A Plastic Waste Automatic Washing Drying Plant in India is a requirement, not an "extra." If the centrifugal dryer isn't hitting that 1-2% moisture mark, the heaters waste power trying to evaporate water instead of melting plastic. This ruins the consistency and spikes the monthly electricity bill.
The biggest risk in a 24/7 recycling shift is a Sunday night breakdown. If a gearbox seal fails or a specialised heater blows on an unbranded import, the wait for a part can be 20 days. Hikon India, a reliable Plastic Granulator Machine Manufacturer India, is an insurance policy.
Having a technician who can reach the site in 12 hours or a warehouse that stocks the exact heaters and Plastic Waste Recycling Machine India needed is the difference between a profitable month and a total loss.
That's a common myth that kills the bottom line. Raw horsepower doesn't equal efficiency. A high-end Plastic Recycling Machine India relies on the "L/D ratio" of the screw. A properly designed screw uses friction (shearing) to generate its own heat.
If the heaters are drawing 100% load just to keep the barrel hot, the screw design is inefficient. Reducing that power draw by even 10% can save lakhs in electricity costs over a single year of operation.
